CPVC Advantages
- Safety of potable water and long-term reliability
- Resistance to corrosion, tuberculation, deposits
- Chlorine and chloramine resistance
- Lightweight, easy to transport
- Available in wide range of sizes
- Noise and water hammer resistance
- No scrap value, avoiding jobsite theft
- Durability and toughness to survive jobsite installations
- No flame used for joining, solvent cement joints
- Universal compatibility of pipes/fittings
- Professional installed appearance
CPVC Applications
- Hot and cold water plumbing distribution, residential and commercial
- Fire protection: One- and Two-Family Dwellings and Manufactured Homes (NFPA 13D), Low-Rise Residential Occupancies (NFPA 13R) and Light Hazard Occupancies (NFPA 13)
- Reclaimed water piping (purple pipe)
- Chilled water piping
- Hydronic piping and distribution (radiators, fan coils, etc.)
- Suitable for many industrial and process piping applications
Why Use Ganga CPVC Pipes and Fittings?
| Particular | Unit | Test Method | Standard | Pipe Grade | Fitting Grade |
| Suitable Application |
- |
- |
- |
Pipe |
Fitting/Valve |
| Color |
- |
Visual Check |
- |
Ivory |
Ivory |
| Figure |
- |
- |
- |
Powder |
Pallet |
| Cell Clasification |
- |
ASTM D1784 |
- |
23447 |
23447 |
| Specific Gravity |
g/cm³ |
ASTM D792 |
- |
1.5 |
1.5 |
| Volatiles |
wt% |
ASTM D3030 |
- |
<0.3 |
<0.3 |
| Heat Deflection Temperature |
?C |
ASTM D648 |
>100 |
109 |
106 |
| Vicat Softening Temperature |
?C |
ISO 306 |
- |
115 |
105 |
| Tensile Strength |
MPa |
ASTM D638 |
>48.3 |
55 |
52 |
| Tensile Module of Elasticity |
MPa |
ASTM D638 |
>2480 |
2650 |
2800 |
| Elongation |
% |
ASTM D638 |
- |
40-60 |
40-60 |
| Impact Strength (Iozd) |
J/m |
ASTM D256 |
>80.1 |
170 |
100 |
|
Benefits of GANGA
Specifications Ganga CPVC Pipes Fittings
| Particular | Unit |
| Raw Material |
Sekisui CPVC Resin |
| Product Range Pipe & Fittings |
½" to 2" |
| Pipe Class |
SDR 11 (Class 1) |
| |
SDR 13.5 (Class 2) |
| Fittings Class |
ASTM D 2846 (SDR11) |
| Approved by |
ISI |
| Laboratory |
In House |
| Suitable to use upto |
96°C(205ºF) |
| Technology Used for Manufacturing |
USA/Italy Technologies |
|
| Particular | Unit |
| Usage |
Plumbing |
| Certificate |
IS : 15778(CPVC PIPES) |
| Material |
CPVC |
| Operating Temperature |
upto 96ºC(204ºF) |
| Lead Free |
Yes |
| Jointing Method |
Solvent Joint |
| Sustained Pressure |
Table Given In Catalogue |
| Service Life s |
50 Year |
| Pipe Packing |
PWS Bag |
| Fitting Packing |
Corrugated Outer Box (Inner Poly Bag) |
|
Dimensional details and pressure ratings of sdr 11 (class 1) CPVC PIPES AS PER IS 15778
Nominal
Size | Mean Outside
Diameter (mm) | Wall Thickness | Working Pressure
at 27°C | Working Pressure
at 82° C |
| (inch) |
(mm) |
Average |
Tolerance |
(mm) |
Tolerance |
(kg/cm2) |
(MPA) |
(kg/cm2) |
(MPA) |
| ½ |
15 |
15.95 |
±0.20 |
1.90 |
±0.30 |
28.10 |
2.75 |
6.90 |
0.65 |
| ¾ |
20 |
22.15 |
±0.20 |
2.20 |
±0.30 |
28.10 |
2.75 |
6.90 |
0.65 |
| 1 |
25 |
28.55 |
±0.20 |
2.80 |
±0.30 |
28.10 |
2.75 |
6.90 |
0.65 |
| 1¼ |
32 |
34.95 |
±0.20 |
3.40 |
±0.30 |
28.10 |
2.75 |
6.90 |
0.65 |
| 1½ |
40 |
41.35 |
±0.20 |
4.00 |
±0.30 |
28.10 |
2.75 |
6.90 |
0.65 |
| 2 |
50 |
54.05 |
±0.20 |
5.15 |
±0.30 |
28.10 |
2.75 |
6.90 |
0.65 |
|
Dimensional details and pressure ratings of sdr 13.5 (class 2) CPVC PIPES AS PER IS 15778
Nominal
Size | Mean Outside
Diameter (mm) | Wall Thickness | Working Pressure
at 27°C | Working Pressure
at 82° C |
| (inch) |
(mm) |
Average |
Tolerance |
(mm) |
Tolerance |
(kg/cm2) |
(MPA) |
(kg/cm2) |
(MPA) |
| ½ |
15 |
15.95 |
±0.20 |
1.70 |
±0.30 |
22.25 |
2.15 |
5.60 |
0.54 |
| ¾ |
20 |
22.25 |
±0.20 |
1.90 |
±0.30 |
22.25 |
2.15 |
5.60 |
0.54 |
| 1 |
25 |
28.64 |
±0.20 |
2.30 |
±0.30 |
22.25 |
2.15 |
5.60 |
0.54 |
| 1¼ |
32 |
34.93 |
±0.20 |
2.80 |
±0.30 |
22.25 |
2.15 |
5.60 |
0.54 |
| 1½ |
40 |
41.31 |
±0.20 |
3.30 |
±0.30 |
22.25 |
2.15 |
5.60 |
0.54 |
| 2 |
50 |
54.10 |
±0.20 |
4.35 |
±0.30 |
22.25 |
2.15 |
5.60 |
0.54 |
|
Temperature derating factors at working
pressure for cpvc pipe
| Working Temperature | Pipe Derating Factors |
| ?F |
?C |
Ganga |
Other Brand |
| 73 - 80 |
23-27 |
1.00 |
1.00 |
| 90 |
32 |
0.90 |
0.90 |
| 100 |
38 |
0.82 |
0.80 |
| 120 |
49 |
0.71 |
0.66 |
| 140 |
60 |
0.56 |
0.49 |
| 160 |
71 |
0.45 |
0.41 |
| 180 |
82 |
0.32 |
0.26 |
Pressure rating comparison between ganga and other brand
| Class | Temprature | ASTM Cell Classs |
| Ganga | Other Bran |
| Pressure Ratings | Pressure Ratings) |
| SDR 11 |
82?C |
23447 |
8.5 Kg/cm² |
7 Kg/cm² |
| SDR 11 |
23?C |
23447 |
28 Kg/cm² |
28 Kg/cm² |
| SDR 13.5 |
82?C |
23447 |
7 Kg/cm² |
5.50 Kg/cm² |
| SDR 13.5 |
23?C |
23447 |
22 Kg/cm² |
22 Kg/cm² |
Start from the procurement of the raw material, storage, production process, labelling, finished stock, etc. during all manufacturing process of Pipes and fittings at Ganga, we follow a severe quality control process before being moved out into the market, in order to supply a defect free products to customers.
Total Quality Parameters
| Particular | Test on |
| Effect on Water |
Pipe |
| Heat Reversion Test |
Pipe |
| Hydrostatic Pressure Test at 20?C and 95?C |
Pipe |
| Drop Impact Test |
Pipe |
| Flattening Test |
Pipe |
| Tensile Strength |
Pipe |
| Stress Relief Test |
Fittings |
| Burst Pressure Check |
Pipe & Fittings |
| Visual Appearance |
Pipe & Fittings |
| Dimensions |
Pipe & Fittings |
| Opacity |
Pipe & Fittings |
| Vicat Softening Temperature |
Pipe & Fittings |
| Density |
Pipe & Fittings |
| Malfunction Temperature Test at 95?C |
Pipe & Fittings |
| Proper Handling |
Pipe & Fittings |
| Storage |
Pipe & Fittings |
| Safe Handling |
Solvent |
|
Instructions about Solvent Cement Application
We believe in manufacturing world class quality products and we used to apply same method while outsource of any products which used for application of our products. Solvent we outsource from world best manufacturer HP Adhesive Pvt Ltd and company having all required facilities and certifications.HP Adhesive having franchisee license from INVOUGE INC, New York (NY) U.S.A. and having above certifications.
General description:
HP GOLD is a yellow, low VOC emission, medium bodied, fast setting, high strength cement for CPVC copper tube size pipe and fittings with interference fit through 2 inch (63 mm) diameter. Formulated for use without primer if local codes permit.
Application:
HP GOLD CPVC solvent cement is formulated for use on cold and hot water CPVC piping systems up to 180°F (82°C) maximum, in residential / commercial plumbing, recreational vehicles, mobile homes and in industrial systems. The solvent cement is applicable for use with copper tube size and pipe schedules.
Availability:
This product is available in 10ml and 20ml Aluminium Metal Tube, 59ml, 118 ml, 237 ml, 473 ml metal cans. For detailed information on containers and applicators, see our current Price List.
Standards and certification listings:
- Meets ASTM F493 and D2846 Standards.
- Meets SCAQMD Rule 1168/316A
- Compliant with LEED® 2009 (Leadership in Energy and Environmental Design). When using this HP low VOC product, credit can be claimed for LEED Green Building Rating System - Indoor Environmental Quality.
- Listed by NSF International for compliance with ASTM F493, NSF/ANSI Standard 14 and NSF/ANSI Standard 61 for use in potable, drain, waste, vent and sewer applications.
- Meets CSA standard B137.6 for hot and cold-water distribution systems.
- Listed by IAPMO for compliance with ASTM F493 and applicable sections of the latest edition of the Uniform Plumbing Code®. A one-step cement for use with IAPMO Listed CPVC pipe, tubing and fittings from ½ inch (20 mm) through 2 inch (63 mm), otherwise a Listed primer is required.
Specifications:
COLOR: Yellow RESIN: CPVC SPECIFIC GRAVITY: 0.982 ± 0.040 BROOKFIELD VISCOSITY: Minimum 500 cP @ 73° ± 2°F (23° ± 1°C)
Quality assurance:
HP GOLD is carefully evaluated to assure that consistent high quality is maintained. Fourier transform infrared spectroscopy, gas chromatography, and additional in depth testing ensures each batch is manufactured to exacting standards. A batch identification code is stamped on each can and assures traceability of all materials and processes used in manufacturing this solvent cement.
Special precaution:
HP solvent cements must never be used in PVC or CPVC piping system using or being tested by compressed air or gases; including airover-water booster. Do not use in conjunction with flue gas ventilation systems. Do not use a dry granular calcium hypochlorite as a disinfecting material for water purification in potable water piping systems. The introduction of granules or pellets of calcium hypochlorite with PVC or CPVC solvent cements and primers (including their vapors) may result in a violent chemical reaction if a water solution is not used. It is advisable to purify lines by pumping chlorinated water into the piping system – this solution will be non-volatile. Furthermore, dry granular calcium hypochlorite should not be stored or used near solvent cements and primers.
This product is intended for use by skilled individuals at their own risk. Installers should verify for themselves that they can make satisfactory joints under varying conditions. Detailed directions on making solvent cemented joints are printed on the container label. It is highly recommended that the installer review the instructions supplied by the pipe and fitting manufacturer.
Solvent Cement Set & Cure Times
Average initial set schedule for CPVC solvent cement
| Temperature Range | Pipe Sizes ½”-1¼”
(15 mm – 32 mm) | Pipe Sizes 1½”-2”
(40 mm – 50 mm) |
| 60? – 100?F / 16? – 38?C |
2 minutes |
5 minutes |
| 40? – 60?F / 5? – 16?C |
5 minutes |
10 minutes |
| 0? – 40?F / -18? – 5? |
10 minutes |
15 minutes |
|
Note - Initial set schedule is the necessary time to allow before the joint can be carefully handled. In damp or humid weather allow 50% more set time.
Average joint cure schedule for CPVC solvent cement
Relative Humidity
60% or Less | Pipe Sizes ½”-1¼”
(15 mm – 32 mm) | Pipe Sizes 1½”-2”
(40 mm – 50 mm) |
Temperature range during
assembly and cure periods |
| psi (Bar) | psi (Bar) |
up to 160
(up to 11) | 160 to 370
(11 to 26) | up to 160
(up to 11) | 160 to 315
(11 to 22) |
| 60? – 100?F / 16? – 38?C |
15 minutes |
6 minutes |
30 minutes |
12 Hours |
| 40? – 60?F / 5? – 16?C |
20 minutes |
12 Hours |
45 minutes |
24 Hours |
| 0? – 40?F / -18? – 5?C |
30 minutes |
48 Hours |
1 Hour |
96 minutes |
|
Note - Joint cure schedule is the necessary time to allow before pressurizing system. In damp or humid weather allow 50% more cure time.
CAUTION: These figures are estimates based on testing done under laboratory conditions. Although this information is widely published across the industry, these charts should be used as a general reference only. Field working conditions can vary significantly and will increase set and cure times.
